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The general production process of corrugated shelves

2018-08-02

1, Customer provides information including print, effect, size, structure. Sometime customers may have nothing, only one product, so the corrugated shelf factory or design company will design the 3D effect, the size, the printed document, the structure, and then confirm it with customer.


2, Prototype, the design department designs and produces documents and proofing, CNC cutting machine cuts out samples. The average time for sampling with custom printing file is about three days.


SAFEKA -The General Production Process Of Cardboard Corrugated Shelves


3, Sample confirmation. The sample of digital proofing shall be confirmed by the customer, mass production contract shall be signed after the size and structure confirmed.



4, CTP plate making before print, PS plate from CTP plate maker



5, Printing, usually divided into 4 colors, spot color or 4 color + spot color printing. The print color has been confirmed when making artworks.


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6, Surface treatment, such as glossy, glossy lamination, matt, matt lamination, gold, silver, Spot UV, etc.


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7, Lamination, use the printed paper glue with the corrugated. There are automatic lamination machine which will finish this process.



8,Die cutting, it is necessary to dry enough after laminating.

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9, Gluing, after die cutting, we have to glue each part into a display, and then keep pressing the glue area to prevent degumming. The whole process of making the corrugated shelf is completed.


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10. QC, check the quality before packing.


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